The Manufacturing Process
01.
Sketching
After drawing inspiration from emerging trends, runway shows, as well as art, architecture, and everyday life, the design team gradually brings the models to life through sketches representing the forms to be developed.
02.
Lasting
The base of the shoe, the three-dimensional last, is crafted based on the drawings and specifications. The last maker not only considers the stylistic aspect but also works on shaping the shoe for maximum comfort. It serves as a mold for the model.
03.
Pattern Making
At this stage, all shoe components are laid flat. A “shell” is created, a replica of the model molded on the last, allowing the pattern maker to draw, reveal, and arrange the various parts that will compose the shoe.
04.
Cutting
Using the pattern, the different pieces of the shoe are cut from the leather. Cutting can be done with a laser, die-cut, or by hand. The goal is to optimize the available surface area relative to the shapes to be cut to minimize waste.
05.
Stitching
Once cut, the elements are prepared to be assembled and form the upper part of the shoe. The leather pieces are stitched together. To avoid excess thickness at the connections, the stitcher trims them, intentionally reducing the thickness.
06.
Folding and Socklining
The edges of the pieces are folded onto themselves, then glued and sewn for a more aesthetic finish. This is called folding, followed by socklining, where the front and back of the shoe are assembled.
07.
Lasting
This is the stage where the shoe truly takes shape. The upper part is placed back on the last, and the materials are manipulated to conform to the volumes. Then, the upper is attached to the sole in several steps, depending on the model and its specificities.
08.
Finishing
Finally, the workshop pays attention to the important small details: attaching the insole, adding laces, eyelets, etc. The shoe is then cleaned, inspected, and packaged in its box.
Made in Portugal
In the northern region of Portugal, in the small town of Saint-Jean-de-Madère, some of Jonak's manufacturing workshops are located. This region is internationally renowned for its expertise in shoe-making. These workshops, along with their artisans, dedicate their skills to crafting Jonak's collections, handling cutting, assembly, stitching, lasting, and finishing. The entire production process is meticulously done by hand, following the traditions of shoemaking.
{{searchStr}}
{{products.length}} Result {{products.length}} Results{{searchStr}}
{{products.length}} Result {{products.length}} Results- Some advice to help you:
- Search for general terms then use the filter options
- Check for spelling mistakes
- Use the catalog reference number (SKU) when searching for a specific item (ex: 12345).
- If your search is unsuccessful you can contact us or visit one of our stores.